Daily Newsletter

14 November 2023

Daily Newsletter

14 November 2023

Ardagh opens NextGen furnace at Obernkirchen facility

The furnace is gradually transitioning to be powered by 80% renewable electricity in the coming months.

Soumya Sharma November 13 2023

Ardagh Glass Packaging (AGP) has officially opened the new NextGen glass furnace at its facility in Obernkirchen, Germany.

The opening of the NextGen furnace was marked by an event held between 7 and 9 November at AGP’s facility.

The event was attended by various glass industry partners, suppliers, policymakers, and AGP customers.

This launch allowed attendees to witness some of the first amber bottles that were being manufactured using AGP's low-carbon technology.

AGP-Germany operations director Jens Schaefer said: “We are delighted with the start-up performance of the NextGen furnace. To see the first amber-coloured bottles coming off the line has been a proud moment for the team.”

The NextGen furnace is gradually progressing towards a target of using 80% renewable electricity and the remaining 20% gas. This milestone is set to be achieved over the next few months.

Once this transition is complete, the NextGen furnace is set to deliver maximum energy efficiency as well as decarbonisation.

AGP cited an independently verified Life Cycle Analysis report, which claimed that the NextGen furnace, when operating at 80% renewable electricity and 20% gas, will help in minimising carbon dioxide (CO₂) emissions by up to 69% for manufacturing a typical 330ml glass bottle.

AGP-Europe CEO Martin Petersson said: “This is an incredible breakthrough for the glass industry. The potential to produce a glass bottle with a 69% reduction in CO₂ is a significant step towards decarbonising the glass manufacturing process.

“Throughout this project, AGP has worked closely with SORG, our chosen furnace supplier. We appreciate their expertise in helping us to reach this important milestone and we will continue to work together throughout the next operational stages.”

Construction of the NextGen furnace commenced in May this year.

This project has received grant support from the Federal Ministry for Economics and Climate Protection in Germany and Climate Protection in Energy-Intensive Industries.

In 2022, flexible packaging was the most used pack material in the global household product packaging industry

The packaging volume in the global household products industry was 199 billion units in 2022, and is expected to grow at a CAGR of >3% by 2027, per GlobalData estimates. Flexible packaging was the most used pack material in 2022 accounting for a share of 68.6%, followed by rigid plastics. Flexible packaging offers ease of use and storage, allowing customers to access and store household and pet care products conveniently. The lightweight nature of flexible packaging reduces transportation costs and increases efficiency throughout the supply chain.

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