The Made Smarter initiative, a UK government-backed programme, is making waves in the packaging sector by championing data-driven transformation in factories / Credit: Madesmarter.uk

Duo UK, a Manchester-based packaging manufacturer, is leading a transformative shift in factory efficiency, spurred by a government-backed digital innovation initiative.

Through the Made Smarter programme, Duo UK has implemented a real-time, data-capturing software system on its production floor that monitors machine performance and energy use.

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By integrating cloud-based technology, this project demonstrates the practical benefits of digital transformation in manufacturing, aiming to make production not only more efficient but also more environmentally sustainable.

Boosting productivity with real-time data

The project, supported by Made Smarter, utilises sensors to capture live data from machinery and display it on a web application, enabling operators to respond quickly to potential issues and make adjustments in real time.

Initial tests have shown that this system can significantly cut energy consumption and operational costs, paving the way for more competitive pricing in the industry.

Tom Gibson, Duo UK’s Production Manager, emphasised that Made Smarter’s financial support and guidance have been essential in bringing this project to life, facilitating accelerated workforce development and tech integration.

Aligning with the UK’s digital manufacturing goals

Duo UK’s adoption of data-driven technology aligns with the broader goals of the Made Smarter programme, which seeks to enhance productivity and sustainability across UK manufacturing.

With nearly £53 million recently allocated to new research centres focused on areas like smart robotics, digital supply chains, and sustainable materials, Made Smarter aims to foster a culture of “smart manufacturing” nationwide.

By investing in digital solutions, Duo UK not only gains operational advantages but also contributes to the UK’s mission to make its manufacturing sector more resilient and globally competitive through cutting-edge technology.

This shift toward digitalisation highlights the strategic importance of government-industry collaborations in realising the UK’s vision of an advanced manufacturing landscape.