Packaging converters, machines and equipment form the foundation for producing a variety of packaging products.
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These include a range of raw materials such as polymer pellets, papers, films, and other substrates.
The performance and precision of packaging converters and equipment can improve the quality of packaging in many ways.
It can, and does enable the use of various packaging materials.
The demand for sustainable and biodegradable packaging is on the rise, with packaging equipment manufacturers optimising their equipment to handle sustainable options.
Leading packaging equipment manufacturers and suppliers
Our team at Packaging Gateway has researched and listed some of the leading contractors and suppliers of package converters, equipment and other components.
This content is all based on our team’s years of valuable experience in the packaging sector.
Within this extensive list we include suppliers of die-cutting systems, adhesive tapes and films, coating systems and machines, converting machines and equipment and slitter rewinders.
Our download document is filled with a wealth of valuable industry information for buyers and others.
This content is of particular value and interest to packaging consultants, flexible packaging supervisors, new product developers, flexible packaging research and development managers.
It also contains insights of interest to graphic designers, slitting machine and lamination technicians, as well as procurement managers.
This document also contains some highly detailed information on the converters, equipment and components suppliers and their product lines, alongside contact details where available.
Innovative and leading types of packaging converters and equipment
Packaging equipment can be manual, semi-automatic or fully automatic.
Each type offers different advantages, such as reduced labour costs, high quality, and increased speed of output.
Some of the commonly used packaging equipment and innovative new types include, but are not restricted to:
- Converting machines
- Labelling machines
- Conveyors
- Liquid filling machines
- Capping machines
- Shrink wrap and bundling equipment
- Palletisers
- Cartoning machines
- Sealing machines
- Weighing equipment
- Slitting machines
Converting machines perform various functions, including coating, laminating and printing.
Selecting packaging equipment and machinery
Without exception, the technical capabilities of packaging equipment and machinery are critical to fulfilling packaging and converting needs.
The equipment should be capable of working with different materials and handle the packaging of different product types.
Other factors to consider in selecting equipment include labour requirement and cost, worker safety, maintenance cost, power consumption, efficiency, productivity, and return on investment.
The design of the packaging equipment in terms of required floorspace, ability to be integrated into a packaging line and flexibility in change-over should also be considered.
FAQs
What are packaging converters, and how do they contribute to product packaging?
Packaging converters play a pivotal role by transforming raw materials such as paper, plastic, and metal foils into functional packaging products like pouches, cartons, and labels.
They take large rolls or sheets of raw materials and cut, coat, laminate, or emboss them to form the final packaging used for consumer goods.
This process includes precision techniques like die-cutting and slitting, essential for producing customised, high-quality packaging.
Converters often work closely with design teams to align packaging with brand identity while ensuring durability, product safety, and compliance with industry standards.
How do packaging converters optimise production efficiency?
Converters utilise advanced machinery such as slitter rewinders, laminators, and die-cutters to streamline packaging production.
These machines allow for high-speed operations, ensuring large volumes of packaging are produced quickly and with precision.
By employing automation and robotics, converters can minimise human error, reduce material waste, and cut down on production time.
Automated systems also enable converters to seamlessly switch between packaging types, sizes, and materials without lengthy retooling processes, contributing to operational flexibility and efficiency.
What types of coatings and laminates are used in packaging conversion, and why are they important?
Coatings and laminates enhance the performance, durability, and aesthetic of packaging materials. Common coatings include gloss, matte, and anti-scratch finishes, each serving distinct purposes.
Laminates, on the other hand, add layers of protection by sealing the packaging material against moisture, oxygen, and UV rays, thus extending the shelf life of products.
For instance, food and beverage packaging often employs multi-layered laminates to keep perishable goods fresh while preserving the vibrancy of printed designs.
These treatments are crucial for maintaining product integrity and brand appeal.
How is sustainability incorporated into packaging conversion processes?
Sustainability is a growing focus in packaging conversion, with companies adopting eco-friendly practices and materials to reduce their environmental footprint.
This includes the use of biodegradable or recyclable materials like compostable plastics, paper-based solutions, and films derived from renewable sources.
Converters are also optimising production techniques to reduce energy consumption, minimise waste, and incorporate closed-loop recycling systems, where leftover materials are reintroduced into the production cycle.
Additionally, lightweighting—creating packaging that uses less material without sacrificing strength—is a key strategy to reduce material use and transportation costs.
What are the challenges of converting different packaging materials?
Different materials, such as plastics, paper, and foils, require specific techniques and machinery for efficient conversion.
Plastics need precise temperature control during cutting and shaping to prevent warping or degradation. Paper-based materials, though easier to cut, require careful handling to avoid tearing or creasing during the production process.
Metallic foils, often used for luxury packaging, demand specialised laminating and coating methods to prevent damage and ensure smooth surfaces.
Moreover, the integration of multiple materials—like combining plastic films with aluminium for flexible packaging—presents challenges in terms of bonding and layering without compromising the quality of the final product.